High-Stiffness Control of Series Elastic Actuators Using a Noise Reduction Disturbance Observer

Rendering a high impedance on a series elastic actuator (SEA) can improve motion control performance while retaining collision safety by a lower physical stiffness. The safe impedance range can be increased with high-gain velocity feedback control, but, in practice, this is limited by noise. This article applies the noise reduction disturbance observer to inner-loop velocity control of an SEA, attenuating noise and allowing higher safe rendered stiffness compared with standard torque and torque/velocity hierarchical control. Closed-form expressions for maximum passive stiffness and Z-region are found, shown to depend strongly on the high-frequency noise gain, and used to optimize the control gains. Performance is experimentally verified on a reaction-force SEA, validating the passivity of the high-stiffness control in impact (free space and stiff environment) while rendering a safe stiffness 3.0 times the intrinsic stiffness.